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China supplier Aluminum Alloy Housing Inline Shaft Helical Gearbox G3lm FM Ls Fs worm gearbox design

Product Description

 

Product Description

MAIN FEATURES:
1) Made of high quality material,  non-rusting;Both flange and foot mounting available and suitable for all-round installation
2) Large output torque and high radiating efficiency
3)Precise grinding helical gear with Smooth running and low noise, no deformation,can work long time in dreadful condition
4)Nice appearance, durable service life and small volume, compact structure
5)Both 2 and 3 stage available with wide ratio range from 5 to 200
6)Different output shaft diameter available -40-50mm
7)Modular construction enlarge ratio from 5 to 1400

MAIN MATERIALS:
1)housing with aluminium alloyand cast iron material;
2)Output Shaft Material:20CrMnTi
3)Good quality no noise bearings to keep long service life
4)High performance oil seal to prevent from oil leakage

APPLICATIONS:
G3 Series helical gear motor are wide used for all kinds of automatic equipment, such as chip removal machine, conveyor, packaging equipment, woodworking machinery, farming equipment, slurry scraper ,dryer, mixer and so on.

Detailed Photos

Product Parameters

 

(n1=1400r/min  50hz)
norminal ratio 5 10 15 20 25 30 40 50 60 80 100 100 120 160   200   
0.1kw output shaft  Ø18 Ø22
n2* (r/min) 282 138 92 70 56 46 35 28 23 18 14 11 9 7
M2(Nm) 50hz 3.2 6.5 9.8 12.9 16.1 19.6 25.7 31.1 37.5 49.5 62.9 76.1 100.7 125.4
60hz 3 5 8 11 13 17 21 26 31 41 52 63 84 105
Fr1(N) 588 882 980 1180 1270 1370 1470 1570 2160 2450 2450 2450 2450 2450 2450
Fr2(N) 176
norminal ratio 5 10 15 20 25 30 40 50 60 80 100 100 120 160 200
0.2kw output shaft  Ø18 Ø22 Ø28
n2* (r/min) 282 138 92 70 56 45 35 29 23 18 14 13 12 8 7
M2(Nm) 50hz 6.5 12.6 19.1 26.3 32.6 38.9 50.4 63 75.6 100.8 103.9 125.4 150 200.4 250.7
60hz 5.4 10.5 16.6 21.9 27.1 32.4 42 52.5 63 84 86.6 104.5 125 167 208.9
Fr1(N) 588 882 980 1180 1270 1760 1860 1960 2160 2450 2450 2840 3330 3430 3430
Fr2(N) 196
norminal ratio 5 10 15 20 25 30 40 50 60 80 100 100 120 160 200
0.4kw output shaft  Ø22 Ø28 Ø32
n2* (r/min) 288 144 92 72 58 47 36 29 24 18 14 14 12 9 7
M2(Nm) 50hz 12.9 25 38.6 51.4 65.4 78.2 100.7 125.4 150 200.4 206.8 250.7 301.1 400.7 461.8
60hz 10.7 20.8 32.1 42.9 54.5 65.2 83.9 104.5 125 167 172.3 208.9 250.9 333.9 384.8
Fr1(N) 882 1180 1370 1470 1670 2550 2840 3140 3430 3430 3430 4900 5880 5880 5880
Fr2(N) 245
norminal ratio 5 10 15 20 25 30 40 50 60 80 100 100 120 160 200
0.75kw output shaft  Ø28 Ø32 Ø40
n2* (r/min) 278 140 94 69 58 46 35 29 24 18 14 14 11 9 7
M2(Nm) 50hz 24.6 48.2 72.9 97.5 122.1 145.7 187.5 235.7 282.9 376.1 387.9 439 527 703 764
60hz 20.5 40.2 60.7 81.3 201.8 121.4 156.3 196.4 235.7 313.4 323.2 366 439 585 732
Fr1(N) 1270 1760 2160 2350 2450 4571 4210 4610 5490 5880 5880 7060 7060 7060 7060
Fr2(N) 294
norminal ratio 5 10 15 20 25 30 40 50 60 80 100 100 120 160 200
1.5kw output shaft  Ø32 Ø40 Ø50
n2* (r/min) 280 140 93 70 55 47 34 27 24 17 14 13 12 8 7
M2(Nm) 50hz 48.2 97.5 145.7 193.9 242.1 272 351 439 527 703 724 878 1060 1230 1230
60hz 40.2 81.3 121.4 161.6 201.8 226 293 366 439 585 603 732 878 1170 1230
Fr1(N) 1760 2450 2840 3230 3820 5100 5880 7060 7060 7060 7060 9800 9800 9800 9800
Fr2(N) 343
norminal ratio 5 10 15 20 25 30 40 50 60 80 100        
2.2kw output shaft  Ø40 Ø50  
n2* (r/min) 272 136 95 68 54 45 36 28 24 18 14        
M2(Nm) 50hz 67 133 200 266 332 399 515 644 773 1571 1230        
60hz 56 111 167 221 277 332 429 537 644 858 1080        
Fr1(N) 2160 3140 3530 4571 4700 6960 7250 8620 9800 9800 9800        
Fr2(N) 392

Outline and mounting dimension:

G3FM: THREE PHASE GEAR MOTOR WITH FLANGE                                                                                       (n1=1400r/min)
Power kw output shaft ratio A F I J M O O1 P Q R S T U W X Y Y1
standard brake
0.1kw  Ø18 5–30-40-50 236 270 192.5 11 16.5 170 4 10 30 145 35 18 20.5 129 6 157 80 81
 Ø22 -160-200 262 296 197.5 11 19 185 4 12 40 148 47 22 24.5 129 6 171.5 89.5 83.5
0.2kw  Ø18 5- 267 270 192.5 11 16.5 170 4 10 30 145 35 18 20.5 129 6 161 80 81
 Ø22 -80-100 293 296 197.5 11 19 185 4 12 40 148 47 22 24.5 129 6 171.5 89.5 83.5
 Ø28 306 309.5 208.5 11 23.5 215 4 15 45 170 50 28 31 129 8 198.5 105.5 88
0.4kw  Ø22 5- 314 324.5 204 11 19 185 4 12 40 148 47 22 24.5 139 6 171.5 89.5 88.5
 Ø28 -80-100 330 337.5 215 11 23.5 215 4 15 45 170 50 28 31 139 8 198.5 105.5 93
 Ø32 349 357 229.5 13 28.5 250 4 15 55 180 60 32 35 139 10 234 126 98
0.75kw  Ø28 5- 350.5 343.5 227.5 11 23.5 215 4 15 45 170 50 28 31 159 8 198.5 105.5 103
 Ø32 -80-100 379.5 387 242 13 28.5 250 4 15 55 180 60 32 35 159 10 234 126 108
 Ø40 401.5 408.5 270 18 34 310 5 18 65 230 71 40 43 185 12 284 149 126.5
1.5kw  Ø32 5- 420.5 441 254 13 28.5 250 5 15 55 180 60 32 35 185 10 234 126 121
 Ø40 -80-100 457.5 478 270 18 34 310 5 18 65 230 71 40 43 185 12 284 149 126.5
 Ø50 485.5 506 300 22 40 360 5 25 75 270 83 50 53.5 185 14 325 173.5 132.5
2.2kw  Ø40 5- 466.5 487 270 18 34 310 5 18 65 230 71 40 43 185 12 284 149 126.5
 Ø50 -80-100 510.5 531 300 22 40 360 5 25 75 270 83 50 53.5 185 14 325 173.5 132.5


 

G3LM: THREE PHASE GEAR MOTOR WITH FOOT                                                                                                               (n1=1400r/min)
Power kw output shaft ratio A D E F J G H K P S T   U  V W   X  Y   Y1       
standard brake
0.1kw  Ø18 5–30-40-50 236 270 40 110 135 16.5 65 9 45 30 18 20.5 129 183 6 133 85 10
 Ø22 -160-200 262 296 65 130 155 19 90 11 55 40 22 24.5 129 193 6 139.5 90 12
0.2kw  Ø18 5- 267 270 40 110 135 16.5 65 9 45 30 18 20.5 129 183 6 133 85 10
 Ø22 -80-100 293 296 65 130 155 19 90 11 55 40 22 24.5 129 193 6 139.5 90 12
 Ø28 306 309.5 90 140 175 23.5 125 11 65 45 28 31 129 203 8 170 110 15
0.4kw  Ø22 5- 314 324.5 65 130 155 19 90 11 55 40 22 24.5 139 199.5 6 141.5 90 12
 Ø28 -80-100 330 337.5 90 140 175 23.5 125 11 65 45 28 31 139 210 8 170 110 15
 Ø32 349 357 130 170 208 28.5 170 13 70 55 32 35 139 226 10 198 130 18
0.75kw  Ø28 5- 350.5 343.5 90 140 175 23.5 125 11 65 45 28 31 159 222 8 170 110 15
 Ø32 -80-100 379.5 387 130 170 208 28.5 170 13 70 55 32 35 159 238.5 10 198 130 18
 Ø40 401.5 408.5 150 210 254 34 196 15 90 65 40 43 185 249 12 230 150 20
1.5kw  Ø32 5- 420.5 441 130 170 208 28.5 170 13 70 55 32 35 185 250.5 10 198 130 18
 Ø40 -80-100 457.5 478 150 210 254 34 196 15 90 65 40 43 185 260 12 230 150 20
 Ø50 485.5 506 160 230 290 40 210 18 100 75 50 53.5 185 288 14 265 170 25
2.2kw  Ø40 5- 466.5 487 150 210 254 34 196 15 90 65 40 43 185 260 12 230 150 20
 Ø50 -80-100 510.5 531 160 230 290 40 210 18 100 75 50 53.5 185 288 14 265 170 25


 

G3FS: IEC GEAR REDUCER WITH FOOT                                                                                                                           (n1=1400r/min)
Power kw output shaft ratio A B C F I J L M N O O1 P Q R S S1 T T1 W W1 X Y Y1
0.12kw  Ø18 5–30-40-50 147 95 115 154 11 16.5 4.5 170 140 4 10 30 145 35 18 11 20.5 12.8 6 4 163 80 86.5
 Ø22 -160-200 173 95 115 164 11 19 4.5 185 140 4 12 40 148 47 22 11 24.5 12.8 6 4 171.5 89.5 89
0.18kw  Ø18 5- 147 95 115 154 11 16.5 4.5 170 140 4 10 30 145 35 18 11 20.5 12.8 6 4 163 80 86.5
 Ø22 -80-100 173 95 115 164 11 19 4.5 185 140 4 12 40 148 47 22 11 24.5 12.8 6 4 171.5 89.5 89
 Ø28 186.5 95 115 186 11 23.5 4.5 215 140 4 15 45 170 50 28 11 31 12.8 8 4 198.5 105.5 93.5
0.37kw  Ø22 5- 181.5 110 130 164 11 19 4.5 185 160 4 12 40 148 47 22 14 24.5 16.3 6 5 201 89.5 99
 Ø28 -80-100 198 110 130 186 11 23.5 4.5 215 160 4 15 45 170 50 28 14 31 16.3 8 5 198.5 105.5 103.5
 Ø32 216.5 110 130 215 13 28.5 4.5 250 160 4 15 55 180 60 32 14 35 16.3 10 5 234 126 108.5
0.75kw  Ø28 5- 206.5 130 165 185 11 23.5 4.5 215 200 4 15 45 170 50 28 19 31 21.8 8 6 216.5 105.5 123.5
 Ø32 -80-100 235 130 165 215 13 28.5 4.5 250 200 4 15 55 180 60 32 19 35 21.8 10 6 236.5 126 128.5
 Ø40 260.5 130 165 270 18 34 4.5 310 200 5 18 65 230 71 40 19 43 21.8 12 8 284 149 134
1.5kw  Ø32 5- 252 130 165 215 13 28.5 4.5 250 200 5 15 55 180 60 32 24 35 27.3 10 8 236.5 126 128.5
 Ø40 -80-100 293.5 130 165 270 18 34 4.5 310 200 5 18 65 230 71 40 24 43 27.3 12 8 284 149 134
 Ø50 321.5 130 165 300 22 40 4.5 360 200 5 25 75 270 83 50 24 53.5 27.3 14 8 323.5 173.5 140
2.2kw  Ø40 5- 290 180 215 270 18 34 5.5 310 250 5 18 65 230 71 40 28 43 31.3 12 8 284 149 134
 Ø50 -80-100 334 180 215 300 22 40 5.5 360 250 5 25 75 270 83 50 28 53.5 31.3 14 8 323.5 173.5 140


 

G3LS: IEC GEAR REDUCER WITH FOOT                                                                                                                           (n1=1400r/min)  
Power kw output shaft ratio A B C D E F G H J K L N P S S1 T T1 W W1 X Y Y1 Z
0.12kw  Ø18 5–30-40-50 147 95 115 40 110 135 65 9 16.5 45 4.5 140 30 18 11 20.5 12.8 6 4 138.5 85 10 M8
 Ø22 -160-200 173 95 115 65 130 154 90 11 19 55 4.5 140 40 22 11 24.5 12.8 6 4 141 90 12 M8
0.18kw  Ø18 5- 147 95 115 40 110 135 65 9 16.5 45 4.5 140 30 18 11 20.5 12.8 6 4 138.5 85 10 M8
 Ø22 -80-100 173 95 115 65 130 154 90 11 19 55 4.5 140 40 22 11 24.5 12.8 6 4 141 90 12 M8
 Ø28 186.5 95 115 90 140 175 125 11 23.5 65 4.5 140 45 28 11 31 12.8 8 4 170 110 15 M8
0.37kw  Ø22 5- 181.5 110 130 65 130 154 90 11 19 55 4.5 160 40 22 14 24.5 16.3 6 5 151 90 12 M8
 Ø28 -80-100 198 110 130 90 140 175 125 11 23.5 65 4.5 160 45 28 14 31 16.3 8 5 170 110 15 M8
 Ø32 216.5 110 130 130 170 208 170 13 28.5 70 4.5 160 55 32 14 35 16.3 10 5 198 130 18 M8
0.75kw  Ø28 5- 206.5 130 165 90 140 175 125 11 23.5 65 4.5 200 45 28 19 31 21.8 8 6 186.5 110 15 M10
 Ø32 -80-100 235 130 165 130 170 208 170 13 28.5 70 4.5 200 55 32 19 35 21.8 10 6 201.5 130 18 M10
 Ø40 260.5 130 165 150 210 254 196 15 34 90 4.5 200 65 40 19 43 21.8 12 8 230 150 20 M10
1.5kw  Ø32 5- 252 130 165 130 170 208 170 13 28.5 70 4.5 200 55 32 24 35 27.3 10 8 201.5 130 18 M10
 Ø40 -80-100 293.5 130 165 150 210 254 196 15 34 90 4.5 200 65 40 24 43 27.3 12 8 230 150 20 M10
 Ø50 321.5 130 165 160 230 290 210 18 40 100 4.5 200 75 50 24 53.5 27.3 14 8 265 170 25 M10
2.2kw  Ø40 5- 290 180 215 150 210 254 196 15 34 90 5.5 250 65 40 28 43 31.3 12 8 230 150 20 M12
 Ø50 -80-100 334 180 215 160 230 290 210 18 40 100 5.5 250 75 50 28 53.5 31.3 14 8 265 170 25 M12

Company Profile

We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.Our leading products is  full range of RV571-150 worm reducers , also supplied GKM hypoid helical gearbox, GRC inline helical gearbox, PC units, UDL Variators and AC Motors, G3 helical gear motor.Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.With fast delivery, superior after-sales service, advanced producing facility, our products sell well  both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and the Middle East and so on.Our aim is to develop and innovate on the basis of high quality, and create a good reputation for reducers.

Workshop:

 

Exhibition

ZheJiang PTC Fair:

Packaging & Shipping

After Sales Service

1.Maintenance Time and Warranty:Within 1 year after receiving goods.
2.Other ServiceIncluding modeling selection guide, installation guide, and problem resolution guide, etc

FAQ

1.Q:Can you make as per customer drawing?
A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.
2.Q:What is your terms of payment ?
A: 30% deposit before production,balance T/T before delivery.
3.Q:Are you a trading company or manufacturer?
A:We are a manufacurer with advanced equipment and experienced workers.
4.Q:What’s your production capacity?
A:4000-5000 PCS/MONTH
5.Q:Free sample is available or not?
A:Yes, we can supply free sample if customer agree to pay for the courier cost
6.Q:Do you have any certificate?
A:Yes, we have CE certificate and SGS certificate report.

Contact information:
Ms Lingel Pan
For any questions just feel free ton contact me. Many thanks for your kind attention to our company!

Application: Motor, Machinery, Marine, Agricultural Machinery, Power Transmission Applications
Hardness: Hardened Tooth Surface
Installation: Vertical or Horizontal Type
Layout: Coaxial
Gear Shape: Helical Gear
Step: Two Stage- Three Stage
Samples:
US$ 35/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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worm reducer

Is a worm gear reducer gearbox right for your application?

If you’re interested in gear reduction and wondering if a worm gear reducer gearbox is right for your application, you’ve come to the right place. This gear reducer gearbox is efficient and compact. In addition, it has small clearances and is easy to install. Let’s take a closer look.

This is a reducer gearbox

Worm reducer gearbox is a type of reduction gear used in machinery. This gear reduces the output speed by changing the ratio of input to output. Gears come in a wide range of sizes and can be made from a variety of materials, including aluminum, cast iron, and stainless steel. Its efficiency depends on the ratio and size of the gears. It is usually used in low speed applications. But it can also be used as an auxiliary braking device for high-speed moving machinery.
When choosing a reduction gear, it’s important to look for models with multiple teeth. Ideally, it will have more teeth than the corresponding sprocket. This will reduce the noise produced by the gears. The maximum number of teeth of the worm gear should be greater than 40.
Worm gears produce less noise and vibration than conventional gears. Also, they are cheaper and smaller than other types of reduction gears. However, worm gears have some limitations that make them less efficient than other types. For example, they do not perform as efficiently as parallel or orthogonal axes, which are much better at transmitting power.
The main disadvantage of worm gears is the difficulty of lubrication. Worm gear reducer gearboxes require more lubrication due to the helical motion of the gears. This means it is less efficient and more prone to wear than a standard gearbox. Helical motion has problems transmitting power and causes sliding friction, also known as sliding wear.
A worm reducer gearbox is a reduction gearbox used to decelerate a high-speed motor to a low-speed output. Worm gear reducer gearboxes produce lower output speeds while maintaining high torque. Its gears are made of bronze or stainless steel and have a right-angle output. The gears are very small compared to other reducer gearboxes, so they can be used in tight spaces and applications where space is limited.

pocket

Worm gear reducer gearboxes are an excellent choice for applications requiring high torque and low speeds. These reducer gearboxes are compact, durable and have a long service life. These gearboxes are also compatible with solid and hollow output shafts. This feature eliminates the need for chains or belts, reducing the number of moving parts. Plus, they’re easy to maintain, which means they’re an excellent choice for a variety of applications.
Worm gear reducer gearboxes are also compact, versatile and easy to install. The worm gear itself is made from a single piece of alloy steel. It has a high helix angle and is case hardened and ground for durability. Its six AF hex sockets are designed for easy installation and a wide range of ratios. Worm gear reducer gearboxes are also suitable for manual operation. They are easy to install, compact in design and compatible with a wide range of motors and drives.
Worm reducer gearboxes are often used in industrial settings where a small amount of torque is required to move large objects. They are also useful when space is at a premium. They are compact and easy to install in tight spaces. Worm gears reduce the risk of tripping and are often made of durable materials, making them a popular choice.
Compared with planetary gearboxes, worm gear reducer gearboxes have many advantages. They are quiet, produce less noise, and are more comfortable to use. They are also more energy efficient than their planetary counterparts. Furthermore, they can be combined with other gearboxes and trains to increase their output efficiency.
worm reducer

It is high efficiency

When a worm reducer gearbox is used in a gear-motor, it is critical to note that it is extremely high in efficiency. This type of reducer gearbox is typically much hotter than a hypoid reducer gearbox, which reduces the service life of the gear. The increased thermal stress on the sliding gears results in premature seal wear and leakage. Furthermore, excessive heat causes lubrication to break down and can cause contamination. Helical gear reducer gearboxes are significantly cooler and have a low-maintenance design. Consequently, they can reduce factory downtime and energy costs.
A servo-worm reducer gearbox is an excellent choice for applications requiring high performance, repeatability, and precision positioning. These gear reducer gearboxes have been specifically designed for use with servo motor technology, which provides tight integration of the gear motor. Other advantages of a servo-worm reducer gearbox include reduced angular backlash and longer life.
Hypoid gearmotors offer increased efficiency and allow smaller motors to be used. A 1 HP worm reducer gearbox can produce the same amount of output as a 1/2 HP hypoid reducer gearbox. A Agknx study compared the two types of reducer gearboxes, comparing power, torque, and efficiency. As a result, a 1/2 HP hypoid gearmotor is much cheaper to operate than a 1 HP worm reducer gearbox.
The efficiency of a worm gear reducer gearbox depends on many factors, including the mesh of the gears and losses in the bearings and oil seal lips. The speed and load of the reducer gearbox also have an impact on its efficiency. As a result, worm gear reducer gearboxes should be used with the right type of lubricant.
In a worm gear reducer gearbox, a non-intersecting shaft rotates against a gear, while the output worm gear rotates in a perpendicular direction. This arrangement produces high efficiency while reducing the noise and vibration of the gear motor. This gear reducer gearbox is also quiet and has a low friction coefficient.

It has a low clearance

Worm reducer gearboxes are typically designed with a low clearance, meaning that the worm is not allowed to touch the wheels in the gear arrangement. The lubricant used depends on the size of the gearing, and it is usually ISO 680 or ISO 460. Higher viscosities require special equipment.
Worm gears are popular in machines that need to stop quickly, such as lifts and elevators. The gears and worm are made of a soft material, minimizing backlash and failure rates. They are also popular in heavy-duty machines, such as rock crushers. But while this is an important aspect of their design, there are other factors to consider when choosing a worm gear.
Worm gears have multiple teeth, which allows for greater surface area contact and a better distribution of load. This feature allows for high transmission ratios without sacrificing power. Worm gears can be paired with other gearboxes to increase the overall efficiency of the system.
Worm gears are often used in heavy machinery, including trucks barreling down a deserted highway. They can also be found in packaging machinery, conveyors, and other small machinery. Their unique shape makes them ideal for tight spaces. But they also tend to wear and tear much faster than conventional gears.
worm reducer

It has a high torque to weight ratio

The worm gear reducer gearbox is a versatile gear train that provides a high torque-to-weight ratio. These reducer gearboxes are typically used in applications that require high torque and high gear ratios, such as machine tools. They also have a very compact design, enabling very high gear ratios at low speeds.
Worm gear reducer gearboxes are very quiet, mainly because the input and output shafts are perpendicular to each other. Their low noise level is an advantage compared to planetary gearboxes. Compared with planetary reducer gearboxes, worm gear reducer gearboxes are also relatively cheap.
The worm gear consists of two parts: the helical butt-jointed worm gear and the worm. The screw-butted worm gear is connected to the shaft by a helical thread. The worm gear is a variation of the six-simple machine. The worm is located in the worm wheel, which forces the worm to rotate. It also changes the plane of motion. Worm gears are usually made of steel or brass.
Worm gear reducer gearboxes are one of the most popular types of reducer gearboxes. It provides high torque and high speed ratio in a compact package. These reducer gearboxes are used in many power transmission systems, including elevators, safety gates, conveyor belts, and medical testing equipment.
Worm reducer gearboxes come in a variety of shapes and sizes, including parallel shaft reducer gearboxes and planetary worm reducer gearboxes. They have a high torque-to-weight ratio and are easy to maintain. They are also lightweight and relatively easy to install. This makes them an excellent choice for many applications.
Worms can be assembled using stepped shafts, set screws or dowel pins. However, the worm is subject to a lot of thrust and must be held firmly. This could lead to a rebound. Also, the bearings may come loose and the worm may move. To avoid backlash, make sure the worm gear shaft passes through the midpoint of the worm face width.

China supplier Aluminum Alloy Housing Inline Shaft Helical Gearbox G3lm FM Ls Fs   worm gearbox designChina supplier Aluminum Alloy Housing Inline Shaft Helical Gearbox G3lm FM Ls Fs   worm gearbox design
editor by CX 2023-05-19

china supplier High-Strength Ductile Iron Smr Shaft Mounted Gearbox for Conveyor manufacturers

Merchandise Description

Item Description

High-Strength Ductile Iron SMR Shaft Mounted Gearbox for CZPT

1. Merchandise Qualities
(1) CZPT alloy steel, hardened, floor on journals, gear seatings and extensions, for optimum load and greatest torsional masses. Generous size shaft keys for shock loading and conform to iso standards.
(2) Regular or option hubs with metric bores are CZPT to fit international common shaft diameters.
(3) CZPT alloy resources for substantial load capacity, carburizing and quenching, floor profile(some intermediate pinions are shaved) crown tooth profile, ninety eight% efficiency for per stage, smooth tranquil procedure with a number of teeth in mesh.
(4) Close grain cast iron development, superb vibration dampening & shock resistance attributes, precision bored and dowelled to ensure exact in-line assembly.
(5) Eliminates the need to have for crucial tightening of torque arm bolts, controls placement of regular torque arm mounting in advisable.
(6) CZPT s are adequately proportioned and conform to iso dimension program, conveniently CZPT globe-vast. Oil seals are double garter spring variety, making certain successful oil sealing.
(7) Self sealing intermediate cover plates, to common iso housing proportions.
(8) Substitute parts, anti-operate back device, are CZPT on bothl thirteen:1 and 20:1 ratio units and do not recommend for 5:1 units.
(9) To change the put in space location of reducer and the elasticity of belt.

 The types of SMR shafted mounted gearbox: B,C,D,E,F,G,H,J series shaft mounted gearbox 

Thorough Photographs

 

Merchandise Parameters

Rated CZPT
 
Gear Arrangement Output CZPT Ratio Back again-stop
.29KW~134KW Helical Hardened Gearbox 10~400r/min I=1/5,1/thirteen,1/20 Substitute elements, Anti-runback unit

Packaging & CZPT

 

 

Organization Profile

 

 

Our Rewards

 

Our Solutions:

Pre-sale companies one. Decide on equipment design.
two.Style and manufacture merchandise according to clients’ special necessity.
three.Prepare specialized private for customers
Companies for the duration of offering one.Pre-verify and settle for items forward of shipping.
2. Help customers to draft resolving strategies.
Right after-sale companies 1.Aid clientele to put together for the first construction plan.
2. Teach the first-line operators.
three.Take initiative to remove the difficulties quickly.
4. Supply specialized exchanging.

FAQ

1.Q:What types of gearbox can you produce for us?
A:Principal items of CZPT company: UDL collection speed variator,RV series CZPT reducer, ATA series shaft mounted gearbox, X,B sequence equipment reducer,
P sequence planetary gearbox and R, S, K, and F series CZPT cal-tooth reducer, much more
than one particular hundred versions and thousands of technical specs
two.Q:Can you make as per CZPT drawing?
A: Sure, we provide CZPT ized support for CZPT ers.
3.Q:What is your terms of payment ?
A: thirty% CZPT payment by T/T following signing the agreement.70% just before shipping and delivery
four.Q:What is your MOQ?
A: 1 Set

 

 If you have any demand for CZPT goods remember to really feel totally free to make contact with me.

 

The advisable materials for the worm are hardened metal and bronze for the worm equipment. Nonetheless, dependent on the application, unhardened steel worms can run adequately and much more economically on cast iron worm gears rated at 50%. In addition to steel and hardened metal, worms are obtainable in stainless steel, aluminum, bronze, and nylon worm gears are accessible in steel, hardened metal, stainless metal, aluminum, nylon, and non-metallic (phenolic).
china  supplier High-Strength Ductile Iron Smr Shaft Mounted Gearbox for Conveyor manufacturers

china supplier Customized High Quality Steel Forging Shaft with Good Price manufacturers

Product Description

Higher CZPT CZPT CZPT ized Metal Spur Gear Shaft

Item title Large CZPT CZPT CZPT ized Steel Spur Equipment Shaft
Software Mining market
Content Steel,alloy steel
Drawing Recognized Sound Performs, Pro/Engineer, CZPT CAD(DXF, DWG), PDF, TIF, IGS, STP
Inspection 100% inspected prior to shipping
Deal Standard export carton or as customers’ specific requirement
Payment groups EXW,FOB,CIF,CFR or CZPT ized

Solution Graphic

   

   

Business Information

Jingdian CZPT nology Co., Ltd. is a solution provider who provides steel hardware components for the fields from building, electromechanical, automotive, railway, agricultural machinery, furnishings and CZPT machinery and so forth.. 
In addition to, we integrates the design, manufacturing, investigation and advancement of the bracing products – support and hanger for the development discipline, and the support this kind of as the complete optimization of BIM pipeline and connected supporting provider. Principal scope: Gravity Bracket, Anti-fall Bracket, Anti-seismic Bracket, CZPT Bracket, CZPT eners and associated equipment and many others.. 
Jingdian CZPT nology holds the theory of ” Quality CZPT , Service Priority”, we anticipate to fulfill with you the esteemed CZPT ers from all above the planet, we will provide high top quality solution and excessive service!
Merchandise Certification

FAQ

Are you buying and selling business or
producer ?
We are manufacturing facility.
How CZPT is your shipping and delivery time? It is according to quantity.
What is your processing? Stamping,Welding,Drawing,Die casting,forging,Injection,and CZPT .
Can you make my styles?  Indeed, CZPT /ODM is welcome.
What is the quality of your product?  We specialized in high quality products. 

Worm gears are proper angle drives that offer massive equipment ratios with fairly quick heart-to-heart distances from 1/4″ to 11″. When effectively set up and lubricated, they provide as the quietest, smoothest-running gear type. Due to the fact worm equipment drives can obtain large gear ratios, optimum reduction can be accomplished in a scaled-down place than several other varieties of gear drives. The worm and worm gear run at a 90° angle on non-intersecting axes.
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Product Description

Large CZPT CZPT CZPT ized Metal Spur Equipment Shaft

Merchandise title Large CZPT CZPT CZPT ized Metal Spur Equipment Shaft
Application Mining sector
Substance Steel,alloy steel
Drawing Recognized Sound Operates, Professional/Engineer, CZPT CAD(DXF, DWG), PDF, TIF, IGS, STP
Inspection a hundred% inspected before delivery
Deal Standard export carton or as customers’ specific requirement
Payment groups EXW,FOB,CIF,CFR or CZPT ized

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Organization Info

Jingdian CZPT nology Co., Ltd. is a remedy supplier who gives steel components equipment for the fields from building, electromechanical, automotive, railway, agricultural equipment, furniture and CZPT machinery and many others.. 
In addition to, we integrates the style, manufacturing, analysis and growth of the bracing goods – assistance and hanger for the design area, and the support this sort of as the extensive optimization of BIM pipeline and associated supporting service. Primary scope: Gravity Bracket, Anti-fall Bracket, Anti-seismic Bracket, CZPT Bracket, CZPT eners and connected equipment and so forth.. 
Jingdian CZPT nology retains the basic principle of ” Quality CZPT , Support Precedence”, we count on to meet with you the esteemed CZPT ers from all more than the globe, we will provide high top quality solution and intense support!
Product Certificate

FAQ

Are you trading company or
producer ?
We are factory.
How CZPT is your delivery time? It is according to amount.
What is your processing? Stamping,Welding,Drawing,Die casting,forging,Injection,and CZPT .
Can you make my designs?  Yes, CZPT /ODM is welcome.
What is the quality of your item?  We specialized in high quality products. 

Lubrication is an important aspect to boost the efficiency of worm gear transmission. The worm equipment action generates a good deal of heat, which lowers efficiency. The energy sent at a given temperature boosts with the transmission efficiency. Proper lubrication reduces friction and heat, which boosts efficiency.
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Product Description

Skilled CZPT UFACTURER OF One-Period Sequence MOTOR /Equipment MOTOR
Power,Velocity,Torque,Shaft ,Stator Lamination,Rotation And Setting up Spot
can be CZPT ized in accordance to CZPT ers requirements.

Merchandise Description:

Product Name: AC Electrical Motor/Universal Motor
Model No. : XJ68-30
Model: HangZhouA
Software: For Juicer/Food Processor/Food Mixer/Blender
Starting Mode: Direct on-line Starting
Rated Voltage: 100V 110V 120V 127V 220V 230V 240V
No-load Power: fifty-150W
No-load Speed: 13000-32000rpm
Load Power: one hundred-300W
Load Speed: 8000-19000rpm
Rotation Direction: CW/CCW
Rating Frequency: fifty/60 Hz
Insulation Class: A/E/B/F
Protection Grade: IP00 ~ IP68
Packing: foam&carton,or accroding to customers’ specific requirements
MOQ: 500 pcs
Delivery Time: Depends on quantity from 2 weeks to 4 weeks.
Payment Term: T/T, L/C, D/P

Remarks:

  1. The performances as above are just for reference only. We can modify CZPT motor requirements according to CZPT er’s specifications.
  2. OEM & ODM are equally CZPT . Remember to really feel totally free to contact us with your in depth requirements .
  3. If question for quotation, please notify voltage, draft, input CZPT , air movement at least, so we could quotation CZPT .

Depth See:

Second-Drawning

Short Introduction

HangZhou Xihu (West CZPT ) Dis. HangZhoua CZPT ctric CZPT ry Factory was proven in 1997, it is found in Xihu (West CZPT ) Dis. District of HangZhou, ZHangZhoug Province.We have about fifty,000 sq. meters of the developing and nearly 300 workers. In addition, the transportation about the factory is really handy, it is near to the TongSan CZPT way, and is just 8 kilometers absent from the HangZhou Airport.

By way of many years of accumulation and development, CZPT factory is now a expert company of single-section sequence motor and gear reducer motor.The application of CZPT product covers numerous fields,it is mainly utilized in property kitchen area appliances or electrical tools, such as juicer, ice crusher, meat grinder, coffee bean grinder , lawn mower and so on.

Our manufacturing unit has CZPT d CZPT motor creation line, powerful technological power, ideal testing implies, goods can be created according to intercontinental and domestic expectations, but also in accordance to CZPT er needs or provided samples, drawings and other special layout.Our perform sticks to the theory of striving for existence by good quality. Our merchandise market much all over the world.Our manufacturing facility will, and as usually, wholeheartedly serves wide previous and new CZPT ers equally at house and overseas. We are searching ahead to creating business relationships with CZPT ers all above the globe.

FAQ:
Q1: Are you a trade organization or a manufacturer?
A1: HangZhou Xihu (West CZPT ) Dis. HangZhoua CZPT Manufactory was proven in 1997, we are a expert
       manufacturer of single-period collection motor and equipment motor.
Qtwo: How about sample and charge?
Atwo: Our sample policy stipulates that CZPT ers must pay out for sample and express fee,but we could  
        return  the sample and specific price primarily based on certain buy quantity. You can specify the categorical               organization you want that like DHL, or you can call your courier to decide up from CZPT factory.
Q3: What is your payment conditions?
A3: one. We acknowledge T/T, D/P, L/C at sight.
      2. 30% deposit in CZPT and 70% harmony ahead of cargo.(Volume more than 3000USD)
Qfour: How can we get detailed price tag?
Afour: Make sure you offer us detailed information of the product,distinct packaging requirements and buying  
         quantity.
Qfive: Is it achievable to visit your factory
Afive: Certain. But you should kindly preserve us posted a number of times in CZPT . We require to check CZPT  schedule to see if            we are CZPT then.
Q6: How to guarantee punctual cargo for my order?
Asix: We give precedence to export orders and preserve updating progress from generation to supply.
Q7: What about the right after-sales service? 
Aseven: By means of email messages, images or guest samples to affirm the true cause of the problem. If there is actually
         a product difficulty, we will redo with no demand.
Q8: What is your shipping day?
Aeight: The shipping and delivery day is about twenty-30 days after acquiring your deposit,it relies upon on the quantity you
       order. 

Safety PROVISIONS: Worm drives ought to not be utilized as a locking system to safe hefty objects, which may possibly trigger harm or damage during reverse action. In non-perhaps dangerous purposes, self-locking is needed to avert reverse rotation, and then a low-pitch solitary-threaded worm is utilised to routinely lock the worm gear to avert reverse rotation.
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Solution Description

SMR Reducer Specification
 
 
1 Output Hub

Standard or alternative hubs with metric bores are available to suit international standard shaft diameters.

2 Precision High Quality Gearing 

Computer Designed Helical Gears, Strong Alloy  Materials  for  High  Load  Capacity, Case  Carburized  for  long  life,  Ground Profile(some intermediate pinions are shaved) Crown tooth Profile, In Conformance  with  ISO  13281997,  98% Efficiency  for  Per  Stage,  Smooth  Quiet Operation with Several Teeth in Mesh.

3 Maximum Capacity Housing Design
 
Close  Grain  Cast  Iron  Construction,  Excellent  Vibration  Dampening  &  Shock Resistance Features, Precision Bored and Dowelled to Ensure Accurate In-Line Assembly.

4 Strong Alloy Steel Shafts

Strong Alloy Steel, Hardened, Ground on Journals, Gear Seatings and Extensions, for
Maximum Load and Maximum Torsional Loads. Generous Size Shaft
Keys for Shock Loading and Conform to ISO Standards.

5 Additional Case Lugs Except H and J Gear Case

Eliminates the Need for Critical Tightening of Torque Arm Bolts. Controls Position of
Standard Torque Arm Mounting within Recommended limits.

6 BackStops

Alternative Parts, Antirun Back Device, AreAvailable on all 13:1 and 20:1 Ratio Units and do not recommend for 5:1 Units.

7 Bearings and Oilseals

Bearings are Adequately Proportioned and Conform to ISO Dimension Plan, Readily
Available WorldWide. Oilseals are Double Lipped Garter Spring Type, Ensuring Effective Oil Sealing.

8 Rubberised End Caps

Self Sealing Intermediate Cover Plates, to Standard ISO Housing Dimensions.

9 Torque Arm Assembly

For Easy Adjustment of the Belt.

Organization Profile
l  The greatest producer and exporter of CZPT reducers in Asia.
 
l  Established in 1976, we reworked from a county owned manufacturing unit to private a single in 1996. HangZhou SINO-DEUTSCH CZPT TRANSMISSION Gear CO.,LTD is CZPT new identify given that 2001.
 
l  We are the initial maker of reducers and gearboxes in CZPT who was offered export license since calendar year 1993.
 
l  “Fixedstar” brand gearboxes and reducers are the 1st owner of CZPT NA Prime Brand name and Most CZPT CZPT Mark for reducers.
 
    CZPT to achieve ISO9001 and CE Certification between all makers of gearboxes in CZPT .
   
 
 
As a skilled maker of worm gearbox and worm equipment reducers in CZPT , we primarily produce reduction gearbox,aluminum situation CZPT bins,arc equipment cylindrical CZPT bins, CZPT reducers, in line CZPT cal gearboxes, and cyclo travel reducers, etc. These merchandise attribute rational structure, secure efficiency, and reputable high quality, and so on. They are extensively used in CZPT , mining, metallurgy, developing materials, chemical, foodstuff, printing, ceramic, paper-creating, tobacco, and other industries.
 
 
We have 600 staff in CZPT factory, which addresses 70,000 sq. meters in HangZhou. We have been making 2,five hundred units of reducers daily considering that 2012. We are proudly exporting 70% of CZPT items to far more than 40 countries all more than the phrase. Our CZPT ers appear from CZPT , Germany, United states, Canada, Spain, British isles, Mexico, Brazil, Argentina, Turkey, Singapore and other main industrial nations around the world in the planet. thirty% of them are CZPT manufactured for direct companies of other merchandise. 
 
 
We warmly welcome CZPT ers from other areas of the planet to pay a visit to us. Looking at is believing. We are very assured that following visiting CZPT facility, you will have self confidence on CZPT merchandise. We have the latest automated equipments and knowledgeable staff to make certain the secure quality and big output. We have the most innovative complex and CZPT group to assistance most demanding prerequisite on regular and CZPT products.
 
Searching forward to assembly you in HangZhou, CZPT .

The worm gear is made up of a worm and a worm wheel. It is the simultaneous top offset of vertical power transfer. Generally, the drive component is a worm. In order to combine the wheel/worm into a worm gear, it is necessary to guarantee that the centre length is equal and the transmission ratio is equal. Heart distances are available from inventory in little steps among 17mm and 80mm. Each centre length has a number of gear ratios. The intense pressure worm equipment is suited for the generation of worm gear drives with a shaft angle of 90°. Utilizing a worm push, extremely large reduction ratios (up to a hundred:1) can be reached.
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Item Description

My benefits:
one. CZPT good quality supplies, skilled generation, substantial-precision equipment. CZPT ized design and processing
2. CZPT and resilient, strong energy, huge torque and excellent comprehensive mechanical homes
three. CZPT rotation effectiveness, secure and clean transmission, CZPT support existence, noise reduction and shock absorption
four. CZPT on gear processing for 20 years.
5. Carburizing and quenching of tooth area, strong dress in resistance, reputable procedure and higher bearing capability
six. The tooth surface can be floor, and the precision is higher right after grinding.

 

Lubrication is an critical aspect to boost the efficiency of worm gear transmission. The worm gear motion generates a great deal of heat, which minimizes effectiveness. The energy shipped at a presented temperature raises with the transmission effectiveness. Correct lubrication lowers friction and heat, which raises effectiveness.
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Merchandise Description

    Worm Pinion Gear Solitary CZPT t Bronze Ground Shaft Plastic CZPT cal Brass Self Locking Supplier Micro Out of doors Journey Car CZPT Spur CZPT Steel Worm Pinion Gear

 

The travel factor is a worm. In get to mix the wheel/worm into a worm gear, it must be ensured that the middle distance is equal and the transmission ratio is equal. Middle distances are offered from inventory in small actions amongst 17mm and 80mm. Each center length has several equipment ratios. Ep worm gears are ideal for the creation of worm drives with a shaft angle of 90°. Using a worm generate, quite big reduction ratios (up to a hundred:1) can be attained.
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Item Description

Solution Description

Merchandise Parameters

Item Spur Gear Axle Shaft
Material 4140,4340,40Cr,42Crmo,42Crmo4,20Cr,20CrMnti, 20Crmo,35Crmo
OEM NO Customize
Certification ISO/TS16949
Test Requirement Magnetic Powder Check, Hardness Examination, Dimension Examination
Colour Paint , Natural Finish ,Machining All Around
Material Aluminum: 5000series(5052…)/6000series(6061…)/7000series(7075…)
Metal: Carbon Metal,Middle Steel,Steel Alloy,etc.
Stainess Steel: 303/304/316,and so forth.
Copper/Brass/Bronze/Pink Copper,and many others.
Plastic:Abdominal muscles,PP,Pc,Nylon,Delrin(POM),Bakelite,and many others.
Dimension According to CZPT er’s drawing or samples
Procedure CNC machining,Turning,Milling,Stamping,Grinding,Welding,Wire Injection,Slicing,etc.
Tolerance ≥+/-.03mm
Surface Remedy (Sandblast)&(Challenging)&(Colour)Anodizing,(Chrome,Nickel,Zinc…)Plating,Painting,Powder Coating,Polishing,Blackened,Hardened,Lasering,Engraving,etc.
File Formats ProE,SolidWorks,UG,CAD,PDF(IGS,X-T,STP,STL)
Sample Available
Packing Spline protect cover ,Wood box ,Waterproof membrane Or per CZPT ers’ needs.

 

Our Advantages

Why Decide on US ???

 

 1. Equipment :

Our company features all essential creation gear,
like CZPT ulic push equipment, Japanese CNC lathe (TAKISAWA), Korean gear hobbing equipment (I SNT), equipment shaping machine, machining middle, CNC grinder, heat treatment line and so forth. 

 

 

2. Processing precision:

We are a skilled gear & equipment shafts maker. Our gears are close to 6-7 grade in mass manufacturing.

three. Business:

We have 90 employees, like ten complex staffs. Covering an spot of 20000 square meters.

four. Certification :

Oue business has handed ISO 14001 and TS16949

five.Sample service :

We supply free sample for confirmation and CZPT er bears the freight charges

six.OEM provider :

Possessing CZPT very own factory and skilled specialists,we welcome CZPT orders as nicely.We can style and make the distinct item you need according to your element data

 

Cooperation Partner

Organization Profile

Our Featured Goods

 

 

 

The effectiveness of a worm gear transmission is dependent to a huge extent on the helix angle of the worm. Multi-threaded worms and gears with increased helix angles have verified to be 25% to 50% more effective than solitary-threaded worms. The sliding action of the worm meshing with or meshing with the worm gear final results in substantial friction and decline of effectiveness when compared to other kinds of gears. Enhance performance with hardened and ground worm change bronze worm gears.
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Product Description

Solution Description

Product Parameters

Merchandise Spur Equipment Axle Shaft
Material 4140,4340,40Cr,42Crmo,42Crmo4,20Cr,20CrMnti, 20Crmo,35Crmo
OEM NO Personalize
Certification ISO/TS16949
Test Need Magnetic Powder Test, Hardness Check, Dimension Take a look at
Colour Paint , Natural Finish ,Machining All Around
Content Aluminum: 5000series(5052…)/6000series(6061…)/7000series(7075…)
Steel: Carbon Metal,Middle Steel,Steel Alloy,and many others.
Stainess Steel: 303/304/316,etc.
Copper/Brass/Bronze/Pink Copper,and so forth.
Plastic:Abdominal muscles,PP,Computer,Nylon,Delrin(POM),Bakelite,and many others.
Dimensions In accordance to CZPT er’s drawing or samples
Process CNC machining,Turning,Milling,Stamping,Grinding,Welding,Wire Injection,Cutting,and so on.
Tolerance ≥+/-.03mm
Floor Therapy (Sandblast)&(Tough)&(Coloration)Anodizing,(Chrome,Nickel,Zinc…)Plating,Painting,Powder Coating,Sharpening,Blackened,Hardened,Lasering,Engraving,etc.
File Formats ProE,SolidWorks,UG,CAD,PDF(IGS,X-T,STP,STL)
Sample Offered
Packing Spline protect cover ,Wood box ,Waterproof membrane Or for every CZPT ers’ specifications.

 

Our Advantages

Why Pick US ???

 

 1. Equipment :

Our company features all required manufacturing products,
such as CZPT ulic push devices, Japanese CNC lathe (TAKISAWA), Korean equipment hobbing machine (I SNT), equipment shaping machine, machining centre, CNC grinder, warmth therapy line etc. 

 

 

2. Processing precision:

We are a professional gear & equipment shafts company. Our gears are about 6-7 grade in mass generation.

three. Business:

We have ninety workers, which includes ten specialized staffs. Masking an region of 20000 square meters.

four. Certification :

Oue business has passed ISO 14001 and TS16949

5.Sample service :

We supply free of charge sample for confirmation and CZPT er bears the freight expenses

six.OEM services :

Possessing CZPT personal manufacturing unit and specialist specialists,we welcome CZPT orders as nicely.We can layout and create the particular merchandise you need according to your element info

 

Cooperation Associate

Business Profile

Our Showcased Items

 

 

 

The principal benefit of worm gears is their capability to provide substantial reduction ratios and correspondingly substantial torque multipliers. They can also be utilized as reducers for lower to medium speed applications. Also, since their reduction ratio is based on the quantity of tooth on the gear, they are much more compact than other kinds of gears. Like fine pitch leadscrews, worm gears are generally self-locking, producing them perfect for hoisting and hoisting programs.
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